APPLICATIONS

Dimensional Measurement And Presence Check

 


Mapvision's algorithms perform both 3D geometric measurements and presence checks directly on part images. Using advanced machine vision and photogrammetry, the Mapvision Q-Series inspects a thousand of features in just 30 seconds. Visualize inspection results in 3D to quickly identify quality issues.

Inspect 3D Location, Presence Check, and GD&T Callouts Simultaneously During a Single Inspection Cycle.

 

 

The Mapvision Q-Series uses advanced multi-camera technology based on the photogrammetric principle for inspections. The inspection process is fully digital and based on measurements from images captured by the fixed multi-camera setup. This enables inspection of a thousand of features in 30 seconds.

The system measures dimensional measurements, including 3D coordinates of features and holes, calculating distances and angles between features, and assessing surface edges and plane flatness with the aid of projected light grids. Mapvision Multi-camera technology allows us to measure 3D geometric location, feature distances, true position, profile of a lines and surfaces, parallelism, perpendicularity, angularity, and surface flatness - all within a single inspection cycle. 

Moreover, the system can also perform presence checks for features like nuts, bolts, studs, and holes during the same inspection cycle. 

 

BENEFITS

The Fastest In-Line Inspection System for Complex Parts

Mapvision Icons-09

FAST INSPECTION

Inspect parts in 30 seconds by utilizing the advancements in machine vision and photogrammetry.

Mapvision Icons-10

REAL-TIME ANALYTICS

Inspection results is available in real time, enabling detailed analysis to uncover intricate variations and trends.

Mapvision Icons-1111

DATA VISUALIZATION

Inspect directly on part images. Visualize data with 3D views to quickly identify quality issues.

Website Production-02

RETROACTIVE INSPECTION

Inspect new features or re-run inspections for modified specifications, even if the parts have already been shipped.

The Post-CMM Era: Mapvision Absolute Measurement

While the 100% in-line inspection capability of Mapvision solutions has already changed for good the world of in-line inspection by making the measurements fully digital and allowing even complex parts to inspected in a short inspection time, many customers still demand correlation checks that must be performed offline. The need to harmonize the data with other systems slows down the process and hinders flexibility. A check with a CMM adds an extra loop that can last a whole day without bringing any added value.

This is the challenge we have solved with Mapvision Absolute Measurement.

With Mapvision Absolute Measurement, we introduce a CMM-free in-line inspection setup that uses a new absolute measuring method (CAD referencing) to produce absolute 3D coordinates. The new method is used in combination with an easy-to-use shop floor artefact to validate the system capability instead of the traditional CMM correlation studies.

Read more about how we enable CMM-free inspection on the Mapvision Absolute Measurement pages.

Talk to an Inspection Expert

Our team of experts and engineers are here to help. We can answer any questions you have, ranging from technology to your inspection requirements and weld seam inspection plans.